3-Phase Stainless Steel Simplex Intelligent Pump Controller With RS485

3-Phase Stainless Steel Simplex Intelligent Pump Controller The  three-phase intelligent single-pump controller designed for humid, corrosive, and demanding industrial environments. Built with a corrosion-resistant stainless steel enclosure and high protection performance, it is ideal for pump control applications in ports, chemical plants, wastewater systems, and outdoor water stations. It supports wide voltage input, multiple control…

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Description

3-Phase Stainless Steel Simplex Intelligent Pump Controller

The  three-phase intelligent single-pump controller designed for humid,
corrosive, and demanding industrial environments. Built with a corrosion-resistant stainless steel
enclosure and high protection performance, it is ideal for pump control applications in ports,
chemical plants, wastewater systems, and outdoor water stations.

It supports wide voltage input, multiple control modes, and advanced protection mechanisms
to ensure reliable pump operation and long equipment life.

Key Features

Feature Description
Three-Phase Wide Voltage Input AC220–415V compatibility with optional AC440–490V support for global power standards.
Stainless Steel Enclosure Industrial-grade corrosion-resistant housing with IP55 protection for humid or coastal environments.
Multiple Control Modes Supports manual, automatic, timer, and remote control for flexible operation.
Advanced Protection 17 integrated protection functions safeguard pumps, motors, and piping systems.
Signal Compatibility Compatible with 10 types of digital and analog signals for easy integration with sensors and instruments.
Communication Support Optional RS485 interface with Modbus-RTU protocol for DCS, PLC, and SCADA systems.

Technical Specifications

Parameter Specification
Voltage AC220-415V ±15% / Optional AC440-490V
Frequency 50Hz / 60Hz
Motor Power Range 4.0 / 7.5 / 11.0 / 15.0 / 18.5 / 22.0 / 30.0 kW
Controlled Pump Quantity 1 Pump (Simplex Control)
Control Modes Manual / Automatic / Timer / Remote RS485
Remote Communication RS485 (Modbus-RTU), WiFi, IoT (optional)
Mounting Type Wall Mounted
Ambient Temperature -20°C to +55°C
Relative Humidity 20% – 95% RH (Non-condensing)
Installation Altitude < 2000 meters
Enclosure Material Corrosion-Resistant Stainless Steel

Compatible Sensors

Signal Type Compatible Devices
Digital Inputs Float switch, flow switch, level electrode, 3-wire pressure gauge, 2-wire pressure switch
Analog Inputs (4–20mA) Level sensors, pressure transmitters, optional temperature & humidity sensors
Analog Inputs (0–5V) Remote pressure gauge (0-5V)

Protection Functions

Category Protection Features
Electrical Protection Over current, under current, over voltage, under voltage, phase loss, phase sequence
Motor Protection Locked rotor, blockage detection, dry-run protection
System Protection 3-phase unbalance, signal loss monitoring, transmitter error detection
Operational Protection Frequent start/stop protection, anti-rust automatic run, water leakage detection
Sensor Protection PTC probe protection and sensor fault detection
Protection Delay Adjustable from 0 to 120 seconds

Control & Monitoring Features

  • LCD Display: Real-time monitoring of voltage, current, water level, motor status, and alarms.
  • Fault Management: Stores last 10 fault records for troubleshooting.
  • Auto Restart: Automatic restart after voltage/current faults or dry-run.
  • Adjustable Restart Time: Configurable from 0 to 120 minutes.
  • Self-Learning System: Automatically collects data to optimize protection parameters.
  • Memory Function: Retains configuration settings during power outages.
  • Timing Control: Cyclic run and stop durations up to 999 hours 59 minutes.

Industrial Quality Components

Component Brand / Specification
Controller Chip Industrial MCU (Top global semiconductor manufacturer)
Relay Industrial Relay
MCB Industrial Circuit Breaker
AC Contactor Industrial Contactor
PCB Protection Triple-proof coating and waterproof treatment
Quality Inspection 14-step traceable inspection procedure

Certifications & Compliance

Certification Standard
CE Certification European Conformity
EMC EN IEC 61000-6-3:2021, EN IEC 61000-3-2:2019+A1:2021, EN 61000-3-3:2013+A1:2019+A2:2021
LVD EN 61439-1:2011, EN 61439-2:2011

Quality & Reliability Tests

  • Glow Wire Safety Test
  • AC Hipot & Insulation Resistance Test
  • SPD Thermal Stability Test
  • IP55 Protection Test
  • High Temperature Aging Test (55°C)
  • Temperature & Humidity Cycling Test (70°C / 95% RH)
  • Dust and Sand Resistance Test
  • Vibration and Drop Tests
  • ±4kV ESD Test
  • Lightning Surge and 2kV EFT Burst Test

Additional information

Variation

3-Phase Stainless Steel Simplex Intelligent Pump Controller ( 0.37-4kW), 3-Phase Stainless Steel Simplex Intelligent Pump Controller ( 1.5-7.5kW), 3-Phase Stainless Steel Simplex Intelligent Pump Controller ( 2.2-11kW), 3-Phase Stainless Steel Simplex Intelligent Pump Controller ( 3-15kW)

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