3-Phase Stainless Steel Duplex Intelligent Pump Controller

3-Phase Stainless Steel Duplex Intelligent Pump Controller The  three-phase intelligent controller designed for dual-pump systems operating in corrosive or outdoor environments. Featuring a corrosion-resistant stainless steel enclosure, it provides reliable performance for municipal water systems, industrial facilities, wastewater treatment plants, and outdoor pump stations. The controller supports advanced pump control logic including duty/standby operation, pump…

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Description

3-Phase Stainless Steel Duplex Intelligent Pump Controller

The  three-phase intelligent controller designed for
dual-pump systems operating in corrosive or outdoor environments.
Featuring a corrosion-resistant stainless steel enclosure, it provides
reliable performance for municipal water systems, industrial facilities,
wastewater treatment plants, and outdoor pump stations.

The controller supports advanced pump control logic including
duty/standby operation, pump alternation, synchronous start, and cyclic timing.
It also offers smart connectivity options for integration with modern automation systems.

Key Features

Feature Description
Wide Voltage Compatibility Supports AC220–450V input with dual frequency operation (50Hz / 60Hz).
Dual Pump Control Controls two pumps with automatic alternation, duty/standby switching, and simultaneous start.
Flexible Pump Logic Five control logics including single pump operation, dual pump start, standby mode, alternation, and cyclic timing.
Stainless Steel Housing Corrosion-resistant stainless steel enclosure with IP55 protection for harsh environments.
Advanced Protection System 17 integrated safety protections safeguard motors, pumps, and electrical systems.
Smart Connectivity Optional RS485 (Modbus-RTU), IoT, and Wi-Fi connectivity for remote monitoring and BMS integration.
Industrial EMC Protection EFT and surge suppression technology ensures reliable operation in electrically noisy environments.

Technical Specifications

Voltage AC220-415V ±15% / Optional AC440-490V

Parameter Specification
Frequency 50Hz / 60Hz
Motor Power Range 4.0 / 7.5 / 11.0 / 15.0 kW
Controlled Pumps 2 Pumps (Pump A / Pump B)
Control Logic Single pump, dual pump simultaneous start, duty/standby mode, pump alternation, timed rotation, cyclic timing
Control Modes Manual / Automatic / Timer / Remote (optional)
Remote Communication RS485 (Modbus-RTU), WiFi, IoT (optional)
Mounting Type Wall Mounted
Ambient Temperature -20°C to +55°C
Relative Humidity 20% – 95% RH (Non-condensing)
Installation Altitude < 2000 meters
Enclosure Material Corrosion-Resistant Stainless Steel (IP55)

Compatible Sensors

Signal Type Supported Devices
Digital Inputs Float switch, flow switch, level electrode, 3-wire pressure gauge, 2-wire pressure switch
Analog Inputs (4–20mA) Level sensors, pressure transmitters, optional temperature and humidity sensors
Analog Inputs (0–5V) Remote pressure gauge (0-5V)

Protection Functions

Category Protection Features
Electrical Protection Over current, under current, over voltage, under voltage, phase loss, phase sequence
Motor Protection Locked rotor protection, blockage detection, dry-run protection
System Protection 3-phase unbalance monitoring, signal loss detection, transmitter error detection
Operational Protection Frequent start/stop protection, anti-rust automatic start, water leakage detection
Sensor Protection PTC probe protection
Protection Delay Adjustable from 0 to 120 seconds

Control & Monitoring Features

  • LCD Interface: Real-time monitoring of voltage, current, water level, and pump A/B motor status.
  • Real-Time Alerts: Immediate alerts for faults and abnormal system conditions.
  • Fault Records: Stores the last 10 system fault records for diagnostics.
  • Auto Restart: Automatic restart after voltage, current, or dry-run faults.
  • Adjustable Restart Time: Configurable restart delay from 0 to 120 minutes.
  • Self-Learning Protection: Automatically optimizes protection parameters.
  • Memory Function: Retains configuration settings during power outages.
  • Advanced Timing Control: Cyclic run and stop durations up to 999 hours 59 minutes.

Industrial Quality Components

Component Specification
Controller Chip  Industrial MCU
Relay  Industrial Relay
MCB  Industrial Circuit Breaker
AC Contactor  Industrial Contactor
PCB Protection Triple-proof coating with waterproof treatment
Quality Inspection 14-step traceable quality inspection procedure

Certifications & Compliance

Certification Standard
CE Certification European Conformity
EMC EN IEC 61000-6-3:2021, EN IEC 61000-3-2:2019+A1:2021, EN 61000-3-3:2013+A1:2019+A2:2021
LVD EN 61439-1:2011, EN 61439-2:2011

Quality & Reliability Tests

  • Glow Wire Safety Test
  • AC Hipot and Insulation Resistance Test
  • SPD Thermal Stability Test
  • Temperature & Humidity Cycling Test (70°C / 95% RH)
  • Dust and Sand Resistance Test
  • High Temperature Aging Test (55°C)
  • IP55 Protection Test
  • Vibration Resistance Test
  • Drop Test
  • ±4kV ESD Test
  • Lightning Surge Test
  • 2kV EFT Burst Test
  • Simulation Lightning Impact Test

Additional information

Variation

3-Phase Stainless Steel Duplex Intelligent Pump Controller ( 0.37-4kW), 3-Phase Stainless Steel Duplex Intelligent Pump Controller ( 1.5-7.5 kW), 3-Phase Stainless Steel Duplex Intelligent Pump Controller ( 2.2-11kW), 3-Phase Stainless Steel Duplex Intelligent Pump Controller ( 3-15kW)

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