3-Phase ABS Duplex Intelligent Pump Controller With RS485

3-Phase ABS Duplex Intelligent Pump Controller The  three-phase intelligent pump controller designed for dual-pump industrial systems. It supports multiple control logics including duty/standby operation, automatic alternation, and simultaneous pump operation. Engineered with an IP65 flame-retardant ABS enclosure and a comprehensive 17-protection safety system, the controller ensures reliable pump management in demanding applications such as water…

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Description

3-Phase ABS Duplex Intelligent Pump Controller

The  three-phase intelligent pump controller designed for
dual-pump industrial systems. It supports multiple control logics including duty/standby
operation, automatic alternation, and simultaneous pump operation.

Engineered with an IP65 flame-retardant ABS enclosure and a comprehensive
17-protection safety system, the controller ensures reliable pump management in demanding
applications such as water supply systems, drainage stations, cooling systems, and industrial pump rooms.

Key Features

Feature Description
Wide Voltage Compatibility Supports AC220–450V input with dual frequency operation (50Hz / 60Hz).
Dual Pump Control Controls two pumps with automatic duty/standby switching and intelligent alternation.
Flexible Control Logic Five operational logics including single pump, dual pump simultaneous, duty/standby, alternation, and cyclic timing.
Industrial ABS Housing IP65 flame-retardant ABS enclosure designed for durability and electrical safety.
Advanced Protection System 17 integrated protection features protect pumps, motors, and electrical systems.
Smart Connectivity Optional RS485 (Modbus-RTU), IoT, and Wi-Fi for remote monitoring and BMS integration.
EMC Stability EFT and surge suppression for stable operation in industrial electrical environments.

Technical Specifications

Parameter Specification
Voltage AC220-415V ±15% / Optional AC440-490V
Frequency 50Hz / 60Hz
Motor Power Range 4.0 / 7.5 / 11.0 / 15.0 kW
Controlled Pumps 2 Pumps (Pump A / Pump B)
Control Logic Single pump, dual pump simultaneous start, duty/standby, alternation, timed rotation, cyclic timing
Control Modes Manual / Automatic / Timer / Remote  RS485
Remote Communication RS485 (Modbus-RTU), WiFi, IoT (optional)
Mounting Wall Mounted
Ambient Temperature -20°C to +55°C
Relative Humidity 20% – 95% RH (Non-condensing)
Installation Altitude < 2000 meters
Enclosure Material Flame-Retardant ABS (IP65)

Compatible Sensors

Signal Type Supported Devices
Digital Inputs Float switch, flow switch, level electrode, 3-wire pressure gauge, 2-wire pressure switch
Analog Inputs (4–20mA) Level sensor, pressure transmitter, optional temperature & humidity sensors
Analog Inputs (0–5V) Remote pressure gauge (0-5V)

Protection Functions

Category Protection Features
Electrical Protection Over current, under current, over voltage, under voltage, phase loss, phase sequence
Motor Protection Locked rotor, blockage detection, dry-run protection
System Protection 3-phase unbalance monitoring, signal loss detection, transmitter error detection
Operational Protection Frequent start/stop protection, anti-rust automatic start, water leakage detection
Sensor Protection PTC probe protection
Protection Delay Adjustable 0 – 120 seconds

Control & Monitoring Features

  • LCD Interface: Displays voltage, current, water level, and pump A/B status.
  • Real-Time Alerts: Alarm notifications for faults and abnormal conditions.
  • Fault Records: Stores the last 10 system faults for diagnostics.
  • Auto Restart: Automatic restart after voltage, current, or dry-run faults.
  • Adjustable Restart Time: Configurable from 0 to 120 minutes.
  • Self-Learning Protection: Automatically collects data to optimize protection parameters.
  • Memory Function: Maintains configuration settings during power outages.
  • Advanced Timing: Cyclic run and stop durations up to 999 hours 59 minutes.

Industrial Quality Components

Component Specification
Controller Chip Industrial MCU
Relay Industrial Relay
MCB Industrial Circuit Breaker
AC Contactor Industrial Contactor
PCB Protection Triple-proof coating with waterproof protection
Quality Inspection 14-step traceable inspection process

Certifications & Compliance

Certification Standard
CE Certification European Conformity
EMC EN IEC 61000-6-3:2021, EN IEC 61000-3-2:2019+A1:2021, EN 61000-3-3:2013+A1:2019+A2:2021
LVD EN 61439-1:2011, EN 61439-2:2011

Quality & Reliability Tests

  • Glow Wire Safety Test
  • AC Hipot & Insulation Resistance Test
  • SPD Thermal Stability Test
  • IP65 Protection Test
  • High Temperature Aging Test (55°C)
  • Temperature & Humidity Cycling Test (70°C / 95% RH)
  • Dust and Sand Resistance Test
  • Vibration Resistance Test
  • Drop Test
  • ±4kV ESD Test
  • Lightning Surge Test
  • 2kV EFT Burst Test
  • Simulation Lightning Impact Test

Additional information

Variation

3-Phase ABS Duplex Intelligent Pump Controller (0.37-4kW), 3-Phase ABS Duplex Intelligent Pump Controller (1.5-7.5kW), 3-Phase ABS Duplex Intelligent Pump Controller (2.2-11kW), 3-Phase ABS Duplex Intelligent Pump Controller (3-15kW)

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